All Cat electronic engines feature a Cold Start Strategy that is activated when the coolant temperature falls below a certain point. After a few years, this rubber will harden, which can cause oil leaks as well. A condition of running rough can be one of many factors.If the truck runs rough when its cold but clears up when the engine is warm, you have a stiction issue in your injectors. Fuel: Diesel Liter: 14.6 Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.4000-5.4020" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve . 6-11 Months By checking this box and clicking the "Send me job offers" button below, I represent that I: By checking this box and clicking the "Send me job offers" button below. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. Construction technology for Cat machines and equipment boosts productivity, improves efficiency, saves fuel and reduces costs. : 4.7m Transport length: 9.01m. 3406E and 3456 Industrial Engines Connecting Rod Bearing Journal, 3406E and 3456 Industrial Engines Vibration Damper, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test, 120.650 0.020 mm (4.7500 0.0008 inch), 120.015 0.020 mm (4.7250 0.0008 inch), 119.380 0.020 mm (4.7000 0.0008 inch), 129.891 0.013 mm (5.1138 0.0005 inch), 130.526 0.013 mm (5.1388 0.0005 inch). A severe case of stiction will cause a vehicle to spit and sputter consistently. It sure sounds like the same issue I had on one that took all six injecotrs to fix Where did you check for air in fuel at? I would make sure had no air in fuel before replacing hard parts. It was replaced by the C15, which was similar in parts and horsepower. Remove the nuts and spacers (1), and remove exhaust, Illustration 1 g00284845 Typical example (1) A thin film of 2P-2333 High Temperature Sealer is applied to the outside diameter of the male end of, Remove & Install Rocker Arm & Shaft Assemblies Start By: a. remove the valve cover(s) Valve rocker arms (1) and unit injector rocker arms (2), Remove & Install Valve Cover Base Start By: a. remove valve covers 1. Priming pump. Read exclusive interviews. The remanufactured parts of the injector are all cleaned and tested, including the nozzle. Fleet management is not a one-size-fits-all process. : 4.7m - Transport length: 9.01m. Also set the trim codes and no change there either. The 3406Es have holes in the block as an optional way to check oil level, which are stoppered with rubber plugs. I Need CDL Training The product quickly became the hot item for Bens company, the Holt Manufacturing Company. Find insightful analyses in cooperation with experts from both industries. In order for you to receive the best possible offers, please make sure your answers above are accurate prior to submitting. This superstar cylinder head fits the 3406E, the C15, and the C15 ACERT. Want more info on your ESN? Job Listing Rules. In 2008, upcoming environmental standards caused them to exit the on-highway diesel engine market, which had only ever lead to a small portion of their sales anyway. Youtube I give my express consent authorizing TruckersReport and its, General Technologies Corp. GTC605 Fuel Injection Analyzer. SLEEVE METERING FUEL PUMP 32. 4 Years Black or white idle or load. Eaton is an intelligent power management company dedicated to improving the quality of life and protecting the environment for people everywhere. Technical specs. Eaton Industrial Hose H27506BK-600R ID 0.38 OD 0.625 600Foot. It was the last the 3406 model engine, with its predecessor being the 3406C. Cat Man is online now Sorry for the 60 questions, just trying to give you ideas of where to look. Impressum Constant bleed valve (1) lets approximately 9 gal./hr. Its brand-spanking new, so you get the longest possible life out of it. Looking for replacement parts for your CAT diesel engine? Contact our team with any change suggestion. The Fora platform includes forum software by XenForo. After completing the CAPTCHA below, you will immediately regain access to the site again. Timing pin in storage position. Eaton Winner EN-6TW EN-TW Series Hose Non-Conductive. Order the Wheel Loaders spare parts easily today - worldwide. Hi ! Fuel ratio control. By capitalizing on the global growth trends of electrification and digitalization, were accelerating the planets transition to renewable energy and helping to solve the worlds most urgent power management challenges. Apparently the crank has been cracked this whole time and I just finished it off. My intake temp sensor is new by the way. This is because fuel injection timing is controlled by software rather than mechanical devices. 3406 grey/white smoke | The Diesel Garage The bearings in the kit, both rod and main, are made with a blend of various metals that are perfectly engineered for strength, without being brittle and easily breakable. Caterpillar has also made iron modifications to help reduce white smoke. Engine rebuild 75k ago. Our ASE Certified Technicians are here to help you get the best parts for your engine! Check out our blogs dedicated to Caterpillar Engine Serial Numbers! While loading in the field or dumping at the dryer we let them run once you go to take off runs fine until you get up over 1500 rpm and it will sputter a little but still has good power. I assume you already sent the three injectors back for cores you had already replaced so there is no chance of swapping them with the other three old ones in motor ok so now that all the easy stuff has been shot down how about the ground on the head? We personalize the website content and tailored ads based on your given interest in specific topics. CONSTANT BLEED VALVE The CO2 emission evaluation can be carried out based on different energy consumption scenarios or other variables. A forum community dedicated to Diesel engine owners and enthusiasts. Governor control shaft. Copyright 1984-2023 LECTURA GmbH Verlag + Marketing Service Alle Rechte vorbehalten. This flow takes air and heat away from the housing. Terms | Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by JCMtrans, Jun 2, 2019. I am not able to calibrate the timing as I dont have the probe required to do it. When you buy Cat and MaK equipment you get the full support and commitment of a local Cat dealer, wherever you are in the world. Position for measurement of fuel pressure in housing. He pin timed it. Fuel injection pumps (5) send some fuel to the cylinders during injection. P200010. Please get in touch if you'd like more information about our products and services, to arrange a demo of SafelyHome, or to discuss how we can help your organization achieve safety excellence. H27506BK-600R. 3406Es can be found most often in Peterbilt and Freightliner vehicles. Each company we work with has specific experience requirements for their drivers. I do know a guy that drove his truck from Arizona to Nebraska with a broken crank who just thought he had an injector going bad. cat 3406e running rough - pioneerprecast.com Just like the rebuild kit above, this guy is made in an ISO certified facility, so the quality is guaranteed. This strategy can advance the fuel injection timing even when the rpm is low, or make the engine run on a portion of the cylinders until the engine is warm. From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. May 29, 2021 by sam. Passage (to transfer pump inlet). Please select the number of verifiable months youve been driving professionally using your Class A CDL within the last 3 years. I would make sure had no air in fuel before replacing hard parts. CAT Vocational Use with engine serial code prefixes of 8YS, 9NS, 5DS, 1LW. Cat 3406E 550hp missing and spewing blue smoke while going - JustAnswer 22. Pins and connectors are good. Treating with STICTION ELIMINATOR will clear out all of the stiction gumming your injectors. Fuel can go from the housing in three ways. 1 Year Position for using timing pin. I really think you should try the other injectors. I replaced the injector orings and the the internal injector harness (leaked oil through the pins). 2P8315 Bracket Assembly. 7. 20. Caterpillar 3406E Engine For Sale - 52 Listings - TRUCK Google Chrome, Microsoft Edge, Mozilla Firefox) for the full Cat.com experience. 3304 & 3306 - Fuel Flow With Engine Running | Caterpillar Engines By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service at The product quickly became the hot item for Bens company, the Holt Manufacturing Company. When it acts up it will be as if the key was turned off momentarily. Loosen the two nuts and remove connector (2) from electronic unit injector. I pulled the pan and inspected it from the bottom side and found everything looking like it should. When you hear this thing running it sounds and feels like it has a miss. Cold ambient air temperatures and cold engine coolant temperatures also contribute to inefficient combustion. Twitter 1-5 Months This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. Use the ERA equipment CO2 Calculator to estimate the CO2 emissions per hour of use of the Bell L2606E or other Wheel Loaders. Read on to learn the history of the engine, as well as some common failures you might experience. I was just about ready to try the remaining 3 injectors but I took the truck out for another drive and the crankshaft decided to let go. It broke right behind the #6 rod journal. cat 3406e running rough - Paulifrtil To perform diagnostics correctly, you need the proper information, this fault code manual gives you the best information. Cat Man is online now Continue Related Medium and Heavy Trucks Questions I have also shorted them all out except for one leaving it to run on one cylinder and you still cant tell. Caterpillar C15/3406E Camshaft, NewP200426This particular camshaft is completely new and has been thoroughly tested. Do you not know anyone with a E you can borrow there ecm for a day to test.?? As awesome as this kit is, dont assume its the one for you. 3406E. Lectura specs Pioneer Precast Concrete LLC > Blog > Uncategorized > cat 3406e running rough. 1. Bypass valve (17) keeps the pressure of the fuel in the housing at a maximum of 25 to 32 psi (170 to 220 kPa) at 2200 rpm. Well turbos are things everyone will try to sell you, but not everyone can do right. In terms of failure, the 3406E is actually pretty good, especially compared to some other Caterpillar engines. Shop for parts and machines online, manage your fleet, go mobile, and more. It may be best to take the vehicle to a professional, depending on how good you are with your vehicles electrical system. Attachments vary among different engine models. The new company name was based on Ben Holts infamous design, and Caterpillar with a capital C was officially born. I bob-tailed the truck down the road and it has a very noticeable "miss" feel to it. While without having the truck to properly diagnose I can say that you should watch just throwing parts at it. Cat 3406e injector issue. Forged parts are much stronger and more reliable than cast parts. And boy, was it successful. Caterpillar has made several improvements to its engines to reduce white smoke at start-up. Factory printed Caterpillar C10, C12 or 3406E fault code / electronic diagnostic manual. I think you replaced the fuel pressure regulator when had the rough running after overhaul. I tried a test ECM but still no change. Radio Technology Owners Manuals & Regulatory Compliance Documents, Engines & Power Systems Technologies and Services, https://developers.google.com/maps/terms-20180207#section_9_3. And all of these components are made in an ISO 9001:2008 certified facility, so you know their production is no joke. 20R-7819: Cat Reman Platinum Engine Overhaul Kit (3406E) Cat Reman 3406E (16.25:1 Compression Ratio) Platinum level engine overhaul kit consists of all parts from Gold kit, plus: Cat Reman cylinder heads, Cat Reman fuel injectors, Cat Reman water pump, Cat Reman oil pump and Cat Reman cylinder packs. Find videos, downloads and more to help you keep your Cat On-Highway Truck Engine running strong. We are guided by our commitment to do business right, to operate sustainably and to help our customers manage power today and well into the future. These giant tractors worked great in most areas of the United States, except for way out West. Need help finding a Cat dealer near you? 2303728 | Caterpillar 3406E Fuel Injector, Remanufactured (10R8502) Key . Viewing a thread - Cat 3406e trouble Using different pistons to increase the compression ratio or altering the opening and closing of valves can reduce white smoke, too. 16. Caterpillar C15/3406E Turbocharger with Wastegate, NewP126001Everybody loves a good turbo, right? It was previously idling at 53 psi. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Haven't set trim codes but this to me seems much worse than trim codes. Cat Reman long blocks . Cat c15 running rough sounds like injector no codes but found no change in engine running sound untill cutting out #4 - Answered by a verified Technician. You will often see, including on our website, that the same part will fit the 3406E, C15, and C15 ACERT. Pin and roller kits are something only aftermarket companies will sell you for the 3406E and, unless you actually need to replace the entire rocker arm, these two components are all you need when a roller is worn. Forged parts have a uniform grain flow that conforms to the shape of the part, and the directional grain flow adds strength. The head also comes fully loaded with valves, springs, retainers, keepers, and cam bearings, so you dont have to make any extra purchases. Cover for housing. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, NewP200010Okay, okay, you have seen this one inour spotlight on the C15too, but we promise that its worth repeating. 5+ Years, Please select ALL of your current, valid drivers licenses. Flexibility each job requires with the performance and productivity you expect. Inquire the spare part you look for from our partners with a few easy steps and choose the best offer. What is Caterpillar Doing to Reduce White Smoke at Start-Up? For example, we can sell something we call a pin and roller kit. This merger wasnt quite enough to increase finances, however. Remove & Install Valve Cover Base Start By: a. remove valve covers 1. No matter where you go in the world, Caterpillar and Cat dealers are there with the parts and expertise to keep your engine running. It was dead on. And thats not a bad thing. The forged casting also has a secret sauce with more nickel than your standard cylinder head, which adds more strength and durability. 25. Cat technology and services give you the edge you need for success. Note: If file(s) are missing from the .zip download then the file type is not supported by bulk download. of fuel go back to the fuel tank, through return line (8) when the pressure in the housing is 25 to 32 psi (170 to 220 kPa). Cover for high idle stop and low idle stop. Discover other Eaton products and accessories built to enhance this product. i have a cat 3126B and when i start it there is a puff of grey smoke and it runs rough and knocks. Caterpillar 3406E/C15 Fuel Injector, RemanufacturedP016881RAt this point in time, the majority of fuel injectors out there for older engines are remanufactured. Cookies When these components need to be replaced, Caterpillar will sell you a complete rocker arm to replace them. The rest of the day it cranks fine. Doosan at SaMoTer - Italian Premiere of New DEVELON Brand, engcons new 2023 catalogue, with even smarter products to change the world of digging, Trackunit brings site-focused approach in fresh downtime drive. Have checked the primary filter before cranking in the morning and it is always full. The 3406E was one of the best engines that Caterpillar produced. I just watched the return line spilling fuel into a jug. For example, the 3406E marine engine uses only three of the six cylinders during cold mode operation. And these injectors come from the same place that supplies injectors for several of the big OE companies, so its like youre getting Caterpillar injectors for a really low price. I think he drove it this way a couple of weeks before I started working on it. Have a 3406e truck engine that intermittently runs rough, if Since you already have an existing Caterpillar account, weve automatically enabled your access to Cat.com. Are you setting the trim codes on the injectors? I don't hardly use the automated cylinder test anymore, but run the engine with five injectors cut out running on only one cylinder @ a time. Simply enter your address and select the type of equipment you're looking for. The soft earth out in California wasnt firm enough for the tractors to work on, and they kept sinking. The pistons we sell for the 3406E all have forged steel crowns. Home / / cat 3406e running rough. Caterpillar OEM Solutions provide partial machine configurations, including bare chassis, systems and first-fit components, to create specialty machines and unique equipment to meet your project needs. This was fixed when the engine upgraded to the C15, and seals replaced gaskets, along with a new block design. You can now create an account to manage your preferences and personalize your experience on Cat.com. Page 1 of 3 Skip to main content; Skip to left navigation menu . White smoke is typically not as much of a problem with electronically governed engines as it is with mechanically governed engines. In no way is it implied that the products listed to fit these manufacturers models are original equipment parts, rather they are replacement aftermarket parts and accessories. 2 Years Contact This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. cat 3406e running rough 33. Your email address will not be published. 35. Dont worry, we can. However, like all engines, they still had their issues. Cat.com was able to retrieve your Caterpillar profile, but requires a few more pieces of information that you dont have stored. Caterpillar 3406E Engine Specifications Fuel: Diesel Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.400-5.402" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve Caterpillar 3406E Serial Numbers and Casting Numbers Or view the PDF here. Constant bleed valve (in fitting). Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. The first issue of 2023 brings two big topics: lifting & access and material handling. From here the mixture of fuel goes through the transfer pump and back into the housing. He didn't say (and shame on me for not asking) was how it did in a hard pull. 29. This can be treated like any other stiction issue. 17. Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, Main and Connecting Rod Bearings and Guideline For Reusable Parts and Salvage Operations, SEBF8041, Specifications for Crankshaft in Caterpillar Engines. Natural disaster assistance is just one more way were here for you during tough times. 3406E and 3456 Industrial Engines - Valve Cover Base. I wouldn't do a timing cal on a test ECM. Tech Tips: Caterpillar 3406E Technical Specifications, Serial Numbers Both companies prospered in the early 1900s because of World War I, but business fell drastically after the war. The second big step was a focus on developing and manufacturing construction equipment. 3406E | Caterpillar Engines Troubleshooting Products from Highway and Heavy Parts presented on this website are not to be confused with any of the products or trademarks of any OEM company. Sorry this is so long but I'm having a problem with a 3406E 5EK engine. By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service athttps://developers.google.com/maps/terms-20180207#section_9_3 and Google Privacy Policy at https://policies.google.com/privacy, Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. Bell L2606E Specifications & Technical Data (2017-2023) Rate this machine now! 3406E and 3456 Industrial Engines - Main Bearing Journal Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, "Main and Connecting Rod Bearings" and Guideline For Reusable Parts and Salvage Operations, SEBF8041, "Specifications for Crankshaft in Caterpillar Engines". 28. If you would try before you start the truck in the morning pump the priming pump up then start the truck this will tell us if it is an issue with the fuel bleeding off causing the rough idle. omparing the 3406E, the C15, and the C15 ACERT, Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New, Caterpillar C15/3406E Turbocharger with Wastegate, New, Caterpillar 3406E/C15 Fuel Injector, Remanufactured, Diesel Engine Product Spotlight: Case Skid Steer Common Rail Injectors and High-Pressure Pump, Diesel Engine Product Spotlight: Case/New Holland Fuel Injector, OEM vs. HHP Bosch Diesel Engine Supply Chain, Heavy Duty Diesel Engine Tech Tips & How To Help. Position for oil pressure shutoff (attachment). When this thing is running it has almost no blowby coming out the breather hose and the owner says he never has to add oil between oil changes. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. Linked In. 19. Use H277 or H435 where shock hazards exist. This particular injector has a new spill valve actuator assembly, NOP spring, washer, shim, stop, and o-rings. You're a power user moving through this website with super-human speed. I had one do the same thing about a year ago. shovel and teeth. What will that new or used Cat machine cost you? When the engine is running, transfer pump (18) pulls fuel from fuel tank (10), through fuel filter (11), and into channel (12) behind cover (30). Shutoff solenoid. Of the products we offer for the 3406E, the ones below are some that are popular with our customers. Internet Explorer users may experience issues with certain features of our site. Copyright 2023 Highway and Heavy Parts. Well, we're taking you through this engine in detail, so wonder no more! Welcome! Running Rough / Misfire - Caterpillar Symptoms - YouTube Calculate your monthly payment. To enable this feature, you must accept the use of targeting, functional, and performance cookies. This makes start-up more efficient, reducing smoke. This only happens the first crank up of the day. It is our #1 selling product for a reason, and not just because its pretty to look at (although it is, in a way). Drive sleeve. The soft earth out in California wasnt firm enough for the tractors to work on, and they kept sinking. I have a 3406e cat that will start with starting fluid and will run on All of this didn't help any. Our safety experts are on hand to help. Are you curious about your Caterpillar 3406E diesel engine? It has undergone both synthetic performance tests and durability tests to prove that it will perform perfectly.